Update...
Had the car down at AmD yesterday. Was good to meet Ed, Adam and Shaun. Excellent waiting room facilities down there now. The day went quickly actually, and numerous free coffee's was had.
The car. Well, typically, it didn't want to do the hesitation when the guys drove it. I took them out in it, and again, it just didn't want to play ball.
Although before they took the car out, they did do a basic settings reset and TBA, which may have affected things. But the car had been pretty well behaved on my drive down there anyway, no 100% hesitation instances....I guess it was just one of those days.
Anyway, on their test drive, they did spot an intermittent "Brake light switch" implausible signal error code. Why my VAG com did not pick this up is anyones guess.
The guys are pretty confident that the "brake light switch" will be the cause of the hesitation. The faulty switch was intermittently telling the ECU that the brake was being pressed. When the brake is pressed the ECU obviously receives this signal, and probably does something with the fuelling, probably for emmissions purposes.
If you look in the Electronic Power Control section of the Motronic injection and ignition system manual ( available from Erwin) it shows that inputs to EPC, amongst other things, are throttle position sensor, brake light switch, brake pedal switch and clutch pedal switch.
So the brake light switch could have an effect. So the guys at AmD may be right, only time will tell.
First impressions...car feels strong, and not one bit of hesitation on the way home.
But I'm not counting my chickens yet, the fact that the car has run well, on just one day, does not mean it will be running great tomorrow or in a weeks time. So I'll keep you posted.
Cheers
AL