Power/ Electrical Issue has killed my Audi!

Samus81

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Hi, can someone please help before I roll my car in to the creek?! (I have searched extensively on here and other forums but have not found anything specific to these symptoms/ issues).

Audi A3 1.6 TDI Sportback 2012 (98000 miles):
A month ago whilst driving I would intermittently get the 'Check Brake Pads' warning come on in the cluster. There was no pattern to this, once it came on as I came to a gentle stop, another time when I hit a small pothole.
Whether this is coincidental or not I don't know, but I then started noticing a fast knocking noise and vibration when I pressed the clutch pedal completely in.
Couple of days later when signalling, it would flash in the opposite direction to which I'd moved the stalk, then flash both indicators at the same time before stopping. Switching off the car then starting again would temporarily fix this.
A few days after this having not driven the car, I went to start it, the engine started as normal but the instrument cluster clocks were completely dead and a whole bunch of warning lights were on. Switched off but warning lights stayed on for a long time with key removed and car locked.
Later the same day I tried again, this time the cluster was completely dead, no clocks, warning lights, digital display, nothing. The engine fired up but then cut out after a second or so, so immobiliser was licking in.
So this is now where the car has been at for the past three weeks. Key fob/ locking works, lights all work, climate control works, alarm arms. Radio is dead, windows don't work, cluster is dead and engine starts but cuts out after a second.
So far I have: Disconnected battery overnight, no change. Checked battery charge, good. Checked all fuses in engine bay and side of dash, all intact and passed continuity test. Checked the brakes and cabling from the sensor for damage, all good. Swapped instrument cluster for a matched model number spare, no change. Removed ECU and checked for signs of water damage/ corrosion of harnesses, none present. Checked earthing points in engine bay and plenum chamber, all clean and good contact. Traced harnesses between ECU, battery and fuse box to check for wear, at points the fabric tape was worn so I cut it back but all wires are intact and no damage. Checked all harness plugs for correct seating, all good. Checked cabling between ignition, cluster, CCM etc., no signs of wear or damage. Removed battery tray and engine bay fuse box to look for corrosion, none present and all clean. Swapped '100' relay in main fuse box for a know working one, no change. Swapped around relays (I think '463's) in CCM, no change. Checked for signs of water ingress extensively inside and out, dry.
I've had two different mechanics look at it. One didn't know where to begin but suggested using a multimeter to check voltages. I'm no expert with one but checked various harnesses to find no power going to cluster
The second one ran a diagnostic, which threw up so many codes he didn't know where to start but suggested I get an auto sparky out. He did send me images of his diagnostic which are below (sorry they are not the clearest):
9a203f94 9785 4655 a570 8b58205df85a

B744c56d 0e00 4b0d a11f 5d6fddec337d

0ee8b4b3 6519 455b 948f 4d7dccd96505


So I am at a complete loss. I can't move the car and am reluctant to have anyone else come out and charge me to say they can't help. I've had a very reputable auto electrician say he's not certain but would bet against a bad ECU given the symptoms, but can't come out as he's not a mobile business. Just to note; the only work done on the car was six months ago I changed the front discs and pads which have been operating fine. New battery a year ago and I had a window regulator break when some bellend kindly kicked off my wing mirror which I had to replace, disturbing the pulley cables in the process. This has been working since I replaced the parts but very stiff.
Any suggestions of what to check next would be greatly appreciated. I'm left thinking that I have to have a broken cable somewhere, but where I haven't looked already!?
Thank you, Sam.
 
I would check for faulty battery or alternator. Faulty battery can flag a shed load of random codes. Mine died within a year from factory and that flagged a load of random codes.
Other thing it could be is a dead short to earth somewhere and that’s confusing the hell out of everything electrical. Would start at previous repairs like window regulator, even start pulling fuses and see if if it makes any difference. At least you can then pin point which device is faulty. Basic diagnostic you can do yourself before paying a pro to do it.
 
Thanks for your response. The battery is healthy. I am leaning towards a ground somewhere but I don’t know where to look now. Given how many different problems I have, makes it difficult to begin. It’s so frustrating knowing that so many issues are thrown up by (probably) one fault.
 
Going back to the initial fault, it was a bump on the passenger side (pot hole) that made the brake warning come up on the cluster. Could the dodgy window regulator cause all of the problems I’m having?
 
A dead short could cause all sorts of crap and can be anywhere. I remember years ago I had a multifilament bulb blow and fused everything inside the bulb. The engine and all lights stayed on even after I pulled the key. Took ages to figure out but was just a process of elimination. Got to check everything before calling in a pro.
 
So I’ve had the door card off and checked the regulator cabling, no damage I can see. Also pulled every fuse in both fuse boxes one at a time and still no illumination on the dash. My battery is outputting 11.8 volts, but I’ve read this is normal when connected due to ECU drain etc.? Am going to check the power supply module again today but thinking it’s time for a sparky to come out!
 
Also had the wheel off again…. The one (fns) where the initial symptom occurred with the ‘check brake pads’ warning light. I couldn’t see any obvious damage or wear, but the plug going to the brake pad sensor although connected securely, had the two pins exposed, as if the pins on the car’s side were sliding out of the plug a bit. I remember it looking like this when I changed the discs and pads last year. I pushed them back in but still no change. My question is; could some form of damage between the brake pad sensor, or ABS sensor going back to the harness they join (which I believe is the notorious one next to the battery tray) cause all of these symptoms? I did cut back the insulation where the harness rubs on the tray and couldn’t see anything, but maybe need to do it again being a bit more brutal in terms of how much I cut back?
 
The brake pad warning is the least of your worries - it's not going to cause the issues you are experiencing. You need to take it to an audi specialist who will have a better idea of what might be causing the issue but it does seem like there is a wiring short somewhere. You could check under the bonnet yourself for anything unusual if you know what you are looking for (burnt or chaffed wires). Did you check all your fuses including the larger ones at the front of the battery?
 
Other things is make sure all the relays are in correctly. The jolt could dislodged some of them.
 
I am favouring a wiring short somewhere yes. I think given the sheer amount of symptoms, and the fact it was staggered first with a minor fault then over the course of only a week or so deteriorated to multiple faults gradually, is the sort of thing a gradual fail of a wire could cause. I guess the brake pad warning could be a false alarm caused by degrading cabling? Yes I have pulled all fuses one at a time, turning on the ignition each time to try to isolate the circuit to no avail. Also checked all relays are in place. I have the later model 8P with these fuse boxes:
326AA370 428C 4F10 9863 42C9097CE624
CE68B91F 828F 4869 89B4 2EDBE9B5BCF3
 
New information!- lifted the front passenger side mat this morning to find the floor is damp and there are crystallised deposits present. Could this be antifreeze? It’s right in the front corner at the base of the wheel arch. The same wheel/ side which threw up the initial warning light for the brakes.
 

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