sorry guys its not a 'bad' design, its actually designed like that, so that in the event of front end collision it brakes the previously mentioned weld, so that the pedal is not rammed into your leg ! and as some one else mentioned, it does get weaker over time ( my a3 tdi had just clocked up 192 000 miles) when this happened, and as also pointed out, it can also be because of the older design master cylinder, in my case it wasnt, and i have not put extra weld on because if were in a collision and as will always happen these days the insurance assesor comes out to see why the pedal broke through my leg,,, i would not have a leg to stand on ! excuse the pun, but believe this if nothing else ive written, insurance will ALWAYS look for any mods youve not reported and bingo their get out clause, be warned